When it comes to adding a hot tub to your home, it’s a good idea to understand how they’re made so you can be sure you’re choosing the right one for you! But what are the steps involved in creating a hot tub? Below, we’ll go over the basics of hot tub manufacturing so you can make an informed decision. Here’s what you should know!
5 Basic Steps to Hot Tub Manufacturing
The warm water, the massaging action, and the feeling of relaxation as your troubles melt away are all elements of a great hot tub experience. But what exactly makes it possible? Several components and running parts actually work together to circulate warm water and create the massaging action. The shell, the jets, the pump, the filters, and the heating system are all parts of a hot tub that need to be carefully crafted and assembled for it to function properly. When these parts are built to the highest standard, you can fully enjoy the health benefits of hydrotherapy, like pain relief, deeper sleep, and even better immunity.
When you have a general idea of how hot tubs are made, it’s easier to narrow down your choices to find the perfect one for your needs. Here’s a look at some of the main steps in hot tub manufacturing:
Step 1 – Designing the Hot Tub
Creating a top-of-the-line hot tub starts with the design process. At this point, the manufacturer decides what the hot tub will look like and what features it will have. These decisions are guided by customer feedback, market research, and innovation development. For leading manufacturers like Hydropool, this is a very important step that defines the hot tub experience. To learn more about the innovative features available for hot tubs, your local hot tub dealer can also give you some great insights.
Step 2 – Forming the Shell
Selecting the best materials is crucial for this part of the process. The shell needs to be made durable and easy to maintain because it will be constantly exposed to heat and moisture. Plus, it’s the component of the hot tub where you’ll spend most of your time. It’s important to choose a material that won’t fade, crack, or become brittle over time. Popular options include acrylic, fiberglass, wood, or rotomolded plastic. Hydropool uses a combination of acrylic and fiberglass for its spas. An acrylic sheet is heated at high temperatures so it becomes easy to mold. It’s then pulled into a pre-built mold to form it into shape. To make the shell even stronger, the application of vinyl and polyester resin follows.
Step 3 – Fitting the Running Parts
During this stage, Hydropool uses a precision drill booth to drill holes for the jets and the pipework. The installation of other running parts such as the filters, the pumps, and the heater comes next. To wrap up this part of the process, Hydropool’s signature spa pump anti-vibration base is then assembled and installed.
Step 4 – Testing and Quality Assurance
Maintaining a high standard for Hydropool spas involve a strict water testing process that lasts six to eight hours. It starts by filling the hot tub with water and then testing if the components are consistently working as they should. Hydropool hot tubs are known for their first-rate hydrotherapy massage functions and the self-cleaning filtration system, so these are checked and tested thoroughly as well. Leaks, defects, and other issues are all fixed at this point before the spa can pass the quality control review.
Step 5 – Adding the Insulation Features
Superior insulation sets Hydropool hot tubs apart from other spas in the market. For this part, the exclusive Hydrowise Thermal Shield is installed. After that, the outer cabinet is screwed together to secure the entire structure.
Step 6 – Conducting the Final Inspection
Finally, the experts at Hydropool conduct the last inspection to ensure the hot tub meets the highest standards. This is done to make sure hot tubs are reliable and safe before they go out of the factory and into your home.
With the right combination of innovative design, high-grade materials, and strict quality control, manufacturers like Hydropool are able to create spas that provide satisfaction and comfort. By being aware of the manufacturing process, you can make sure that you invest in a hot tub that will serve you well for years to come.
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